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High Efficiency Energy Saving Eps Foam Pallet Automatic Shape Moulding Machine

The high efficiency energy saving Eps foam pallet automatic shaping machine is a new design that uses less energy to produce foam. It has a low noise level and is easy to operate. The machine can be used to produce foam products such as pillows, mats, and even trays.

 

Description

1. Controlled by PLC and Touch screen

2. less energy consumption, high efficiency

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High Efficiency Energy Saving Eps Foam Pallet Automatic Shape Moulding Machine
High Efficiency Energy Saving Eps Foam Pallet Automatic Shape Moulding Machine
High Efficiency Energy Saving Eps Foam Pallet Automatic Shape Moulding Machine
longwell
longwell
01

Technical Date

Item

LWS-1200E

LWS-1400E

LWS-1600E

LWS-1750E

Mould Dimension(mm)

1200x1000

1400x1200

1600x1400

1750x1450

Max Produce Size(mm)

1050x850x400

1250x1050x400

1450x1250x400

1600x1300x400

Stroke (mm)

150-1350

150-1350

150-1350

150-1350

Steam

Entry

DN80

DN80

DN100

DN100

Consumption

2.5-5kg/cycle

4-6kg/cycle

5-7kg/cycle

6-8kg/cycle

Pressure

0.5~0.7Mpa

0.5~0.7Mpa

0.5~0.7Mpa

0.5~0.7Mpa

Cooling Water

Entry

DN80

DN80

DN80

DN80

Consumption

45~130kg/cycle

50~150kg/cycle

55~170kg/cycle

55~180kg/cycle

Pressure

0.3~0.5Mpa

0.3~0.5Mpa

0.3~0.5Mpa

0.3~0.5Mpa

Compressed Air

Entry

DN50

DN50

DN50

DN50

Consumption

1.5m3/cycle

1.8 m3/cycle

2 m3/cycle

2.5m3/cycle

Pressure

0.5~0.7Mpa

0.5~0.7Mpa

0.5~0.7Mpa

0.5~0.7Mpa

Vacuum system

Drain

DN80

DN80

DN80

DN80

Flow rate

230m3/h

230m3/h

280m3/h

280m3/h

Motor

5.5kw

5.5kw

7.5kw

7.5kw

Hydraulic motor

5.5kw

5.5kw

7.5kw

7.5kw

Drainage pipe

DN100

DN150

DN150

DN150

Cycle time

50-90s

50-100s

60-130s

60-130s

Power

13kw

14kw

18kw

18 kw

Overall dimension(mm)

5200*2200*4500

5300*2300*4600

5400*2400*4700

5400*2600*4800

Machine Weight

5400kg

6400kg

7600kg

8100kg

02

Features

Mechanical structure

1. It is welded by steel plate with 20-25mm steel plate. The welding adopts carbon dioxide protection welding. All the templates are treated by high temperature tempering, with high strength and high surface hardness.

2. All templates are CNC machining to ensure machining accuracy.

3. After the template gold is processed, the surface is sprayed with zinc to extend the service life of the whole machine.

 

Electrical control

1, all electrical components are famous brands to ensure the stability of the equipment, the touch screen shows the operating status of the machine's various processes, The interface is clear, easy to operate, and the program has multiple self-protection and alarm systems;

2.Through the steam pressure, the main steam pressure, demoulding, air cooling, pressurized feed are all using a remote pressure regulating system, the valve is opened and closed according to the set pressure ratio, easy to operate.

 

Feeding system

1. Adopting the structure of horizontal double rotating disc discharging barrel, there are 44-1" discharge ports, which can fully meet the requirements of customers with multiple products and multiple guns; Also vertical double material tank optional 

2. In order to avoid uneven mixing of horizontal material, double-rotating discharge tray has the advantages of relatively small cross-sectional area of ​​vertical barrel and good sealing.

3. Control of material position resistance switch Material alarm shutdown function, with pressure feeding, vacuum feeding, intermittent feeding function.

Steam system

1. Adopting Japan Yoshitake steam pressure reducing valve, steam flow and pressure is stable.

 2. Use Japan SMC's electric proportional valve and the US MAC's high-frequency solenoid valve to control the mold steam inlet pressure.

 

Vacuum system

1. Simultaneously configure vacuum tank and condenser to increase the vacuum volume.

2. The top of the vacuum bucket is equipped with a detachable sprinkler device, which increases the vacuum condensation ratio by spraying the cooling water, thereby improving the vacuum suction efficiency.

3. Make the equipment truly achieve the effect of cooling water vaporization and heat absorption, and the product has low water content.

03

Application