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High Quality auto vacuum EPS Foam Block Moulding Machine

The machine applies PLC and touch screen with advanced molding technique can produce various shapes of EPS products, the vacuum and hydraulic system can increase molding speed and reduce cooling time.

 

Description

1.PLC controller by Mitsubishi of Japan

2.Touch Screen by Schneider of French

3.7x24 tracking services

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High Quality auto vacuum EPS Foam Block Moulding Machine
High Quality auto vacuum EPS Foam Block Moulding Machine
High Quality auto vacuum EPS Foam Block Moulding Machine
High Quality auto vacuum EPS Foam Block Moulding Machine
High Quality auto vacuum EPS Foam Block Moulding Machine
longwell
longwell
01

Technical Date

Item 

LWB-2000V

LWB-3000V

LWB-4000V

LWB-6000V

Mould Cavity Size (mm)

2040*1240*1030

3060*1240*1030

4080*1240*1030

6100*1240*1030

Block Size(mm)

2000*1200*1000

3000*1200*1000

4000*1200*1000

6000*1200*1000

Steam

Entry

DN80

DN80

DN100

DN150

Consumption

25~45kg/cycle

45~65 kg/cycle

60~85 kg/cycle

95~120 kg/cycle

Pressure

0.6~0.8Mpa

0.6~0.8 Mpa

0.6~0.8 Mpa

0.6~0.8 Mpa

Compressed

Air

Entry

DN40

DN40

DN50

DN50

Consumption

1.5~2m3/cycle

1.5~2.5m3/cycle

1.8~2.5 m3/cycle

2~3m3/cycle

Pressure

0.6~0.8 Mpa

0.6~0.8 Mpa

0.6~0.8 Mpa

0.6~0.8 Mpa

Vacuum cooling water

Entry

DN40

DN40

DN40

DN40

Consumption

0.4m3/cycle

0.6m3/cycle

0.8m3/cycle

1m3/cycle

Pressure

0.2~0.4 Mpa

0.2~0.4 Mpa

0.2~0.4 Mpa

0.2~0.4 Mpa

 Drainage

Vacuum drain

DN125

DN125

DN125

DN125

Down steam drain

DN150

DN150

DN150

DN150

Blower drain

DN150

DN150

DN150

DN150

 Capacity @15kg/m³

4min/cycle

5 min/cycle

6 min/cycle

8 min/cycle

 Connected Load/Power

25KW

25 KW

35 KW

35 KW

Overall Dimension

 (mm)

5700*4000*2800

7200*4500*3000

11000*4500*3000

12600*4500*3100

Weight

5000kg

6500kg

10000kg

14000kg

We make machines according to customers requirement 

02

Features

Main features

1. All block mold frames are treated by heat-treatment to ensure strength.

2. Taiwan original hydraulic station and all good quality parts.

3. It can make good blocks no matter low or high density with vacuum system.

4. Inside mold plates are 5mm thickness aluminum sheet coated with Teflon, we will charge extra cost if you need stainless steel sheet.

5. Foam pressure sensor is optional.

 

 

1.Machine structure:

a. The machine mold are welded by strong rectangle tube and steel plate make high strength to keep more safety of the machine;

b. All block mold frames are treated by heat-treatment to release the welding stress, so that the frames would not deformed;

c. After heating treatment, all mold frames are processed by sand blasting treatment to keep the rust away, then under coat and finishing coat are greatly improved anticorrosion performance and long life;

d. Adopts three Germany gauges and safety valve for multi-safety protection. The machine will be tested by water pressure and steam (many steps), ensure the machine more stable and safety.

 

2.Steam system:

Three ball valves, comparing one big steam valve, saves 20% steam, with ISO standard butterfly valves, greatly improve stability and long life;

 

3.Control system:

a. Adopts PLC( Mitsubishi) and touch screen ( Schneider) for an easy operation;

b. Equipped material level sensor to control the filling. The block cooling is controlled by foam pressure sensor, The whole procedure for filling, heating, cooling will be automatically by PLC.

03

Application

Vacuum Block Molding Machine