EPS helmet mold is the key tool used to manufacture EPS (expanded polystyrene) foam helmets. They play a vital role in the production process, determining the helmet's shape, size and structure. Here is some important information about EPS helmet molds:

1. Materials and Manufacturing:

EPS helmet molds are usually made of high-strength metals such as aluminum or steel. These metals are able to withstand the forces of the high-pressure injection molding process and have good resistance to wear and corrosion. Manufacturing EPS helmet molds requires first designing and manufacturing prototypes, and then precision machining using CNC machine tools and other equipment.

2. Design and Construction:

The design of the EPS helmet mold needs to take into account the shape, vents and internal structure of the helmet. The structure of the mold usually includes a mold shell and multiple mold cores. The mold core is used to form the internal spatial structure of the helmet, while the mold shell is used to shape the outer contour of the helmet. The mold design must be precise to ensure that the final helmet meets safety standards and provides effective protection.

3. Injection molding process:

The process of manufacturing EPS helmets typically involves high-pressure injection molding technology. During this process, EPS pellets are heated and injected into a mold, then compressed under high pressure into the shape of the helmet. The injection molding process requires the mold to have good pressure resistance and wear resistance to ensure that the helmet produced has consistent quality and shape.

4. Maintenance and maintenance:

EPS helmet molds require regular maintenance and upkeep to ensure their long-term and effective use. This includes cleaning mold surfaces, repairing damaged parts and regularly checking the structural integrity of the mold. Through timely maintenance, you can extend the service life of the mold and ensure that the helmets produced meet quality standards.

To sum up, EPS helmet molds play an indispensable role in manufacturing high-quality, safe and reliable helmets. Their design and manufacturing require precision craftsmanship and high-quality materials to ensure that the final helmet meets strict safety standards and provides effective head protection for the user.